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VTX-CRN-02 / Service Detail

Free-standing crane structures, built from the ground up

Veltrixair designs, fabricates and erects free-standing crane structures across the Kingdom — independent steel frameworks engineered to host EOT, gantry, jib and process cranes where building-mounted installation isn't feasible or where structural independence is mandated. From civil investigation to first lift, civil and mechanical disciplines delivered under one accountable partner.

Integrated Engineering

Four disciplines serving your project

A self-standing crane structure is a fully engineered building system in its own right. Veltrixair delivers all four required disciplines as an integrated scope to avoid fragmented sub-contracts.

Discipline 01

Foundation & Civil

Soil investigation, foundation design, concrete works, anchor bolt embedment.

Discipline 02

Structural Verification

Verification of wind/seismic loads per ASCE 7, deflection per FEM 9.511.

Discipline 03

Steel Fabrication & Coating

AWS D1.1 welding, ASTM A572/A992 sections, KSA-tuned coating systems.

Discipline 04

Crane Integration

Runway alignment, electrification, OEM commissioning to FEM tolerance.

Scope of Work

What is included in a self-standing structure delivery

Self-standing structure work is delivered as a single EPC scope spanning civil, structural and mechanical disciplines. The package below is the standard inclusion, calibrated to KSA Building Code, AISC steel design standards, and OEM crane integration requirements.

01

Foundation & civil

Reinforced concrete pad foundation, pile foundation if soil dictates, anchor bolt embedment design, baseplate sizing per AISC 360, and grout pocket detailing.

02

Steel fabrication & QA coordination

Workshop coordination, weld procedure approval per AWS D1.1, material certifications for ASTM A572 / A992 sections, and CWI inspection of all fabricated members before shipment.

03

Coating & corrosion protection

Surface preparation to Sa 2½, zinc-rich primer, intermediate coat and polyurethane top coat — tuned for KSA's coastal, desert and industrial atmospheres with 20+ year design life.

04

Foundation construction supervision

Excavation, rebar placement, concrete pour with witness, anchor bolt template installation, and 28-day strength verification before steel erection commences.

05

Steel erection & alignment

Column erection, baseplate grouting, runway beam alignment to FEM 9.511 tolerance, bolted and welded connections per design drawings, and plumb verification across all columns.

06

Bracing & secondary steelwork

X-bracing, knee braces or K-bracing per design, gusset plates, runway tie-backs, and access platforms / walkways for inspection and maintenance access.

07

Crane integration onto structure

EOT, gantry or jib crane installation onto the new framework, runway-to-crane interface verification, electrification routing, and integrated commissioning.

08

Combined load testing

Foundation settlement check under load, structural deflection measurement at 100% and 125% SWL, and crane operational testing per Phase 4 of standard installation methodology.

09

Documentation & as-built handover

As-built drawings, structural calculations dossier, weld inspection certificates, anchor bolt torque records, coating thickness reports, and OEM warranty registration.

Structure Types

Various configurations
to fit your site

Self-standing structures come in many shapes — driven by the footprint available, the lift envelope required, the operating environment, and whether the structure needs to be permanent or relocatable. We build every configuration below to KSA Building Code and AISC 360 standards.

Type 01 / Portal Frame

Portal Frame Gantry

Two-column self-standing gantry with overhead beam and integrated crane runway. The most common configuration for outdoor laydown yards and prefab plants.

  • Span up to 35m
  • Capacity to 100T
  • Permanent foundation
Type 02 / A-Frame

A-Frame /
Trestle Structure

Triangulated structural form with inherent lateral stability — economical for medium spans and ideal where wind loads dominate the design envelope.

  • Span 8 — 25m
  • Capacity to 50T
  • High lateral stiffness
Type 03 / Hybrid

Hybrid
Building-Integrated

Self-standing structure within an existing building — runway loads transferred to dedicated columns rather than the host structure. Used when the building shell is sound but unable to bear crane loads.

  • Inside existing building
  • Independent load path
  • No host building rework
Standards & Compliance

Civil engineered to Saudi Building Code. Steel to AISC

Self-standing structures fall under civil, structural, mechanical and CMAA regulations. Every Veltrixair project is engineered, fabricated, erected and certified to the full standards framework below.

SASO
Saudi Standards, Metrology and Quality Organization conformity package — mandatory for all crane-bearing structures in the Kingdom.
SBC 301 / 302 / 303
Saudi Building Code structural provisions, design loads, and soil/foundation engineering — primary regulatory framework.
AISC 360-22
American Institute of Steel Construction specification for structural steel buildings — design, fabrication and erection.
CMAA 20-24
Crane Manufacturers Association Standards for overhead cranes design, service classification and operational requirements.
AWS D1.1
American Welding Society structural welding code — weld procedures, welder qualification and CWI inspection requirements.
ASTM A572 / A992
Standard specifications for high-strength low-alloy structural steel — applied to columns, beams and bracing members.
FEM 9.511
European federation of materials handling — crane mechanism design classification governing runway deflection limits.
ISO 12944
Corrosion protection of steel structures by protective paint systems — KSA atmospheric environment classifications applied.
Why Veltrixair

The integrated civil + mechanical partner for self-standing crane work

Most crane installation contractors stop at the runway flange. Most steel fabricators stop at the column baseplate. Self-standing structure work requires both disciplines — and a fragmented sub-contracting model creates exactly the scope gaps that lead to settlement issues, alignment failures and warranty disputes.

01 / Integrated Disciplines

Civil, structural and mechanical under one project director

Veltrixair owns the full scope from soil report to first lift — geotechnical, structural design, steel fabrication coordination, civil works supervision, steel erection, and crane integration. One project director, one BoQ, one warranty.

02 / In-House Engineering

STAAD.Pro and SAP2000 modelling capability

Structural design isn't outsourced. Our in-house engineering team produces the FEA model, runs the wind/seismic analysis, sizes the connections and stamps the calculations dossier — accountable for the design from day one.

03 / Dual-Standard Authority

SBC for the Kingdom, AISC for the steel

We design and certify against the Saudi Building Code for regulatory conformity AND against AISC 360 / ASCE 7 / AWS D1.1 for international steel-construction standard. Both frameworks documented in the calculations package.

04 / Modular Design Capability

Built-once or relocatable — your choice

For phased construction, temporary plants, or sites with future relocation needs, we design the structure with bolted modular connections from day one. The same crane-bearing structure can be dismantled, transported and re-erected at a new site.

Engagement

Need to install a crane where there's no building?

Whether it's a 30-tonne portal frame for an outdoor pipe yard at Yanbu, a relocatable A-frame for a phased construction site at NEOM, or a hybrid structure inside an existing Riyadh facility — share your scope and we'll be on site within five working days for a no-obligation engineering assessment.